What is a CNC Retrofit kit?
A CNC Retrofit Kit typically upgrades the CNC, axes servo motors and drives, spindle motor and drives, and a part of the connected wiring and related electromechanical components. Unlike rebuilding and remanufacturing, a CNC retrofit does not contain any major maintenances to the machine mechanics. (A CNC retrofit should not be disorderly with a CNC conversion, where a manual machine is transformed into a CNC machine.)
A CNC retrofit kit involves exchanging the CNC control, servo, and spindle motors, drives, electrical modules along with the existing wiring on a machine. Manufacturer & Supplier of Lathe Retrofitting Machine. Our product range also comprises of Retrofitting Milling Machine and Manual Lathe Retrofit Kit.
A CNC Retrofit Kit allows a business owner to improve upon his own milling machine. The best retrofit kits are the kits that are easiest to appreciate and to use. They should be informed to set up and should be adaptable to beginners and pros. By ordering a CNC retrofit kit accessible you can also have access to added information, including an educational video to explain the kit further. These kits are designed to allow a person to work by himself without help from external sources. There is no reason to spend thousands of dollars on original milling machines if you already own single and can improve on what you own. Another feature of these kits is that they are backed up by a one-year guarantee. CNC retrofit kit is engineered using product excellence supplies under the direction of capable professionals who are sourced from genuine vendors. Our products are manufactured as per the necessity of the clients. Used to power manual machinery, this CNC Retrofit Kit is praised for its operational efficacy, impeccable strategy, and continuing functionality.
|Retrofitting Parts||Service Provider End|
|Number Of Lathes||Number Of Lathes As per Customer requirement|
|Controller||PC Based Mach3 CNC Controller)|
|AC Servo Motors & Servo Drives||1.3 Nm for X Axis & 2.4 Nm for Z Axis|
|Computer||LCD monitor, CPU, Keyboard, Mouse, UPS|
|Ball Screws||40 X 5 for Z Axis & 25 X 5 for X Axis|
|Timing Pulleys & Belts||As per your machines requirement|
|Fitting Plates||Fitting Plates|
Benefits of a CNC Retrofit Kit
There have been advances in machine tools and CNC technologies in the previous 20 years. While not all of the technology advances will be related to all machine applications, most industries can take advantage of improved performance, reliability, and some of the advanced features.
- Lower Cost: A retrofit, reconstruction or remanufacture will charge everywhere between 1/3 to 2/3 the cost of purchasing a new machine. It is significant to recognize not only the differences in buying price, but also the added costs of any new tooling requirements, transportation and rigging, modifications or replacement of superior foundations, modification of part programs and processes, and the associated training for the operators and maintenance personnel.
- Energy Savings: Studies have exposed that about 20% of machine running costs can be attributed to electrical energy consumption, primarily for hydraulic and pneumatic pumps, and the servo and spindle drive systems. The CNC can present data on real-time energy usage and the data is available via Ethernet to record the information into a database for further analysis.
- Performance: When considering a CNC retrofit kit, it is main to realize that a significant portion of the benefits will actually be delivered by upgrading the servo and spindle system to a high-speed digital interface. It does not matter how fast the CNC can grow blocks of part platform data if the servo and spindle systems cannot keep up. A CNC retrofit will significantly advance the MTBF of a machine tool. This is very important because various retrofit applicants are mission-critical or bottleneck machines.
- Improved MTTR: Studies have displayed that, though improving MTBF is very important, there is even more of an opportunity to improve uptime by focusing on the time it takes to recover from a failure. Today’s operators generally run numerous machines and assets often sit just waiting for attention.
- Data Availability and Customization: During the 1990s the industry was attentive largely to the promise of low-cost, PC-based CNC technology to provide application flexibility and data accessibility. Presently, many of those systems are being different from traditional CNC technology because of poor reliability and the unavailability of legacy personal workstation parts. The price to custom industrial rather than commercial-grade Machines often exceeds that of the traditional CNC, and the PC-based systems still have limited portion accessibility as their components become obsolete. IT sectors also fight matters linked to viruses and the misuse of company assets when PC-based CNCs are connected on company networks. Installed systems include outdated operating methods that do not support current virus and security protection, and the hardware cannot be upgraded to support the newer operating systems.
- Advanced Support: Technical and training support may be limited on an older CNC. Even if the unique manufacturer is still in business, they may not have resources accessible that are qualified with individual control vintage.
- Standardization: Many machining operations usage a wide range of machine brands for a variety of applications such as turning, machining, grinding, gear cutting, punching, laser cutting, and other specialized applications. There are limited machine tool builders that can propose a comprehensive line of machine tools that cover a wide range of machining uses, but usually, there is a best-in-class manufacturer for many applications.
- Access to New Features: There have been many CNC technology developments in the last 20 years to support the evolution of machining processes. The CNC is now a qualified processer when compared with the technology that is currently integrated into older machine tools.